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Fabrication & Welding of Steel Conveyors, Conveyor Belts & Guides, UK
If you require industrial conveyors for a any project in the UK, give C&P Fabrications a call.
A Conveyor system is used in many industries as a standard piece of mechanical handling equipment to move goods, products, raw goods, and other materials from one location to another, usually in the same area or building. Fabricating steel conveyor belts involves several precise steps to ensure they are durable and functional. Here’s an overview of the welding and fabrication process:
- Design and Material Preparation:
- Design: Develop detailed designs and specifications for the conveyor belt.
- Cutting: Cut steel sheets or plates to the required dimensions using tools like laser cutters, plasma cutters, or saws.
- Forming and Shaping:
- Bending and Rolling: Bend or roll the steel into the desired shapes. This is crucial for creating the conveyor’s frames and other structural components.
- Surface Preparation:
- Cleaning: Clean the steel surfaces to remove any contaminants, rust, or mill scale that could affect the weld quality.
- Welding Process:
- Tack Welding: To hold the pieces in place, perform tack welds, which involve making small welds at key points.
- Full Welding: Complete the welds using one of the following methods:
- MIG Welding (Metal Inert Gas): Suitable for thicker materials and offers a faster welding process.
- TIG Welding (Tungsten Inert Gas): Provides precise control and is ideal for thin materials.
- Stick Welding (Shielded Metal Arc Welding): Versatile and effective for outdoor work and thicker materials.
- Assembly:
- Frame Assembly: Weld the main frame of the conveyor, ensuring all joints are secure and aligned.
- Component Installation: Weld or bolt on additional components such as rollers, belts, and motor mounts as per the design.
- Post-Weld Treatment:
- Grinding and Polishing: Use grinders and polishers to smooth out rough welds and edges and ensure a clean finish.
- Inspection: Inspect the welds for defects or weak points. Non-destructive testing methods, such as dye-penetrant inspection or ultrasonic testing, can ensure weld integrity.
- Finishing:
- Coating or Painting: Apply a protective coating or paint to prevent rust and enhance appearance. This step is crucial for outdoor durability.
These steps ensure the steel conveyor belts are strong, durable, and suitable for various industrial applications.
*We also fabricate and manufacture the steel GUIDES, which are add-ons to the conveying system that guide the product into the right section for packaging. These are adjustable for different processes.