Fabrication & Welding of Steel Balustrades, UK

If you require steel balustrades for any project in the UK, give C&P Fabrications a call.

We specialize in designing and manufacturing custom steel balustrades for interior and exterior balconies suitable for residential and commercial use. A well-designed and implemented balustrade can add an attractive and stylish finishing touch to any property or corporate building. We have crafted steel balustrades for office buildings, schools, and public spaces, as well as numerous interior and exterior balconies for homes and gardens.

Creating steel balustrades involves several precise steps to ensure they are durable, safe, and aesthetically pleasing. Here’s an overview of the fabrication process:

1. Design and Planning:
   • Design: Develop detailed designs and specifications for the balustrades, considering factors like dimensions, load-bearing capacity, and style.
   • Material Selection: Based on the specific requirements, choose the appropriate type of steel, such as stainless steel or mild steel.
2. Cutting and Shaping:
   • Cutting: Cut steel sheets, plates, or tubes to the required dimensions using tools like laser cutters, plasma cutters, or saws.
   • Bending and Rolling: Form the steel into the desired shapes using bending or rolling techniques. This is crucial for creating the structural components of the balustrades.
3. Surface Preparation:
   • Cleaning: Clean the steel surfaces to remove any contaminants, rust, or mill scale that could affect the weld quality1.
4. Welding Process:
   • Tack Welding: To hold the pieces in place, perform tack welds, which involve making small welds at key points.
   • Full Welding: Complete the welds using one of the following methods:
     • MIG Welding (Metal Inert Gas): Suitable for thicker materials and offers a faster welding process.
     • TIG Welding (Tungsten Inert Gas): Provides precise control and is ideal for thin materials.
     • Stick Welding (Shielded Metal Arc Welding): Versatile and effective for outdoor work and thicker materials.
5. Assembly:
   • Frame Assembly: Weld the main frame of the balustrade, ensuring all joints are secure and aligned.
   • Component Installation: As per the design, weld or bolt on additional components such as brackets, mounts, and supports.
6. Post-Weld Treatment:
   • Grinding and Polishing: Use grinders and polishers to smooth out rough welds and edges and ensure a clean finish.
   • Inspection: Inspect the welds for defects or weak points. Non-destructive testing methods, such as dye-penetrant inspection or ultrasonic testing, can ensure weld integrity.
7. Finishing:
   • Coating or Painting: Apply a protective coating or paint to prevent rust and enhance appearance. This step is crucial for outdoor durability.
   • Installation:
     • Transport and Installation: Transport the finished balustrades to the site and install them securely, ensuring they are properly anchored and stable.

These steps ensure that the steel balustrades are strong, durable, and suitable for various residential, commercial, and industrial applications.

Call now 0116 393 0211