Fabrication & Welding for Steel Barriers, UK

If you require industrial barriers for any project in the UK, give C&P Fabrications a call.

Steel barriers are usually constructed of high-quality steel with a galvanised finish. They can be powder coated in various colours from the RAL range and customised with company logos or other branding. Creating steel barriers involves several precise steps to ensure they are durable, strong, and meet all safety standards. Here’s an overview of the fabrication process:

1. Design and Planning:
   • Design: Develop detailed designs and specifications for the barriers using CAD (Computer-Aided Design) software. This helps visualize the final product and make precise adjustments.
   • Material Selection: Based on the specific requirements, choose the appropriate type of steel, such as carbon steel, stainless steel, or mild steel.
2. Cutting and Shaping:
   • Cutting: Use tools like laser cutters, plasma cutters, or saws to cut steel sheets, plates, or tubes to the required dimensions.
   • Bending and Rolling: Bending or rolling techniques form the steel into the desired shapes, which is crucial for creating the structural components of the barriers.
3. Surface Preparation:
   • Cleaning: Clean the steel surfaces to remove any contaminants, rust, or mill scale that could affect the weld quality.
4. Welding Process:
   • Tack Welding: To hold the pieces in place, perform tack welds, which involve making small welds at key points.
   • Full Welding: Complete the welds using one of the following methods:
     • MIG Welding (Metal Inert Gas): Suitable for thicker materials and offers a faster welding process.
     • TIG Welding (Tungsten Inert Gas): Provides precise control and is ideal for thin materials.
     • Stick Welding (Shielded Metal Arc Welding): Versatile and effective for outdoor work and thicker materials.
5. Assembly:
   • Frame Assembly: Weld the main frame of the barrier, ensuring all joints are secure and aligned.
   • Component Installation: As per the design, weld or bolt on additional components such as brackets, mounts, and supports.
6. Post-Weld Treatment:
   • Grinding and Polishing: Use grinders and polishers to smooth out rough welds and edges and ensure a clean finish.
   • Inspection: Inspect the welds for defects or weak points. Non-destructive testing methods, such as dye-penetrant inspection or ultrasonic testing, can ensure weld integrity.
7. Finishing:
   • Coating or Painting: Apply a protective coating or paint to prevent rust and enhance appearance. This step is crucial for outdoor durability.
8. Installation:
   • Transport and Installation: Transport the finished barriers to the site and install them securely, ensuring they are properly anchored and stable.

These steps ensure the steel barriers are strong, durable, and suitable for various applications, including traffic management, crowd control, and safety.

Call now 0116 393 0211