Steel fabrication for new build construction, UK

If you require industrial new-build structures for any project in the UK, give C&P Fabrications a call.

We undertake intricate fabrication projects with the utmost care and precision. By blending traditional handcrafting, machining, and welding techniques with cutting-edge technology, we provide bespoke steel fabrication services tailored to businesses.

Creating structural steel for a new build involves several key steps to ensure the final product is strong, durable, and meets all safety standards. Here’s an overview of the fabrication process:

1. Design and Planning:
   • Design: Develop detailed designs and specifications for the structure, considering load-bearing capacity, usage, and building codes.
   • Material Acquisition: Procure the required steel materials based on the design specifications.
2. Cutting and Shaping:
   • Cutting: Use tools like laser cutters, plasma cutters, or saws to cut steel sheets, plates, or beams to the required dimensions.
   • Bending and Rolling: Bending or rolling techniques form the steel into the desired shapes, which is crucial for creating the structural components of the building.
3. Surface Preparation:
   • Cleaning: Clean the steel surfaces to remove any contaminants, rust, or mill scale that could affect the weld quality.
4. Welding Process:
   • Tack Welding: To hold the pieces in place, perform tack welds, which involve making small welds at key points.
   • Full Welding: Complete the welds using one of the following methods:
     • MIG Welding (Metal Inert Gas): Suitable for thicker materials and offers a faster welding process.
     • TIG Welding (Tungsten Inert Gas): Provides precise control and is ideal for thin materials.
     • Stick Welding (Shielded Metal Arc Welding): Versatile and effective for outdoor work and thicker materials.
5. Assembly:
   • Frame Assembly: Weld the main frame of the structure, ensuring all joints are secure and aligned.
   • Component Installation: As per the design, weld or bolt on additional components such as beams, columns, and braces.
6. Post-Weld Treatment:
   • Grinding and Polishing: Use grinders and polishers to smooth out rough welds and edges and ensure a clean finish.
   • Inspection: Inspect the welds for defects or weak points. Non-destructive testing methods, such as dye-penetrant inspection or ultrasonic testing, can ensure weld integrity.
7. Finishing:
   • Coating or Painting: Apply a protective coating or paint to prevent rust and enhance appearance. This step is crucial for outdoor durability.
8. Final Inspection and Installation:
   • Inspection: Conduct a final inspection to ensure the structure meets all safety and structural standards.
   • Installation: Transport and install the steel components at the construction site, ensuring they are securely anchored and stable

These steps ensure that the structural steel is strong, durable, and suitable for various residential, commercial, and industrial applications.

Call now 0116 393 0211