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Manufacture, Fabrication & Welding of Steel Mezzanine Floors, UK
Creating a mezzanine floor involves several key steps to ensure it is strong, durable, and meets all safety standards. Here’s an overview of the fabrication process:
- Site Survey and Measurements:
- Conduct a detailed site survey to measure the internal space and assess the structural requirements.
- Design and Planning:
- Develop detailed designs and specifications for the mezzanine floor, considering load-bearing capacity, usage, and building codes.
- Create CAD drawings to visualise the design and plan the fabrication process.
- Obtaining Necessary Permits and Approvals:
- Secure any required building permits and approvals from local authorities.
- Material Preparation:
- Cut steel components to the required dimensions using tools like laser cutters, plasma cutters, or saws.
- Clean the steel surfaces to remove contaminants, rust, or mill scale.
- Fabrication of Structural Components:
- Vertical Support Columns: Fabricate and install vertical support columns that will bear the weight of the mezzanine.
- Horizontal Beams: Place horizontal beams across the columns to support the mezzanine’s weight.
- Joists: Position joists horizontally across or between the beams at right angles to provide additional support.
- Welding Process:
- Tack Welding: Perform tack welds to hold the pieces in place.
- Full Welding: Depending on the material thickness and requirements, complete the welds using methods like MIG welding, TIG welding, or stick welding.
- Assembly:
- Assemble the main frame of the mezzanine floor, ensuring all joints are secure and aligned.
- Install additional components such as handrails, staircases, and safety barriers per the design.
- Post-Weld Treatment:
- To ensure a clean finish, smooth rough welds and edges using grinders and polishers.
- Inspect the welds for any defects or weak points using non-destructive testing methods.
- Flooring and Finishing Touches:
- Install the flooring material, which could be steel, wood, or another suitable material.
- Apply a protective coating or paint to prevent rust and enhance appearance.
- Final Inspection and Sign-Off:
- Conduct a final inspection to ensure the mezzanine floor meets all safety and structural standards.
These steps ensure that the mezzanine floor is strong, durable, and suitable for various applications, including storage, office space, or additional workspace.